GY10/GYS10/GYH10 Flanged Coupling – 90–125mm Bore Rigid Flange Coupling GB/T5843-2003

The GY10/GYS10/GYH10 flanged coupling is the most widely used rigid coupling for 90–125mm shaft connections. 300mm OD, 10000 N·m rated torque, 3200 rpm, GB/T5843-2003. Three subtypes: GY (hinge bolt), GYS (alignment boss), GYH (ring type). Zero backlash, 82.0kg.

Description

GY10/GYS10/GYH10 Flanged Coupling – 90–125mm Bore Rigid Flange Coupling to GB/T 5843-2003

The GY10/GYS10/GYH10 type flanged coupling is the most widely used rigid coupling for cylindrical shaft connections in industrial machinery — conforming to Chinese national standard GB/T 5843-2003. Three structural subtypes are available within each model number: GY type, which uses a hinge bolt hole system allowing assembly and disassembly without moving the coupling along the axial direction; GYS type, which adds a precision alignment boss (凸楔) at the flange mating face to ensure accurate shaft concentricity on reassembly without realignment measurement; and GYH type, which uses a ring (sleeve) design that assembles and disassembles by axial movement. All three subtypes share the same outer diameter (300 mm), bore range (90–125 mm), nominal torque (10000 N·m), and maximum speed (3200 rpm). The GY10/GYS10/GYH10 group at 10,000 N·m serves 90–125 mm shaft connections in the 1–2 MW industrial drive class. At 3200 rpm, the three subtypes cover primary conveyor, large pump, and compressor motor connections. GYS10 alignment boss simplifies maintenance reconnection on large drive installations where precision realignment would otherwise require specialist tooling.

The coupling transmits torque through a bolted flange joint — each hub mounts on one shaft via keyway and key, and the two hub flanges are bolted together with reamed-hole precision bolts. This provides a rigid, zero-backlash connection with no flexible elements. The GY-type hinge bolt design allows the coupling to be disconnected by removing the flange bolts without requiring either shaft to move axially — a significant maintenance advantage over sleeve couplings. The GYS-type alignment boss further improves maintenance efficiency by ensuring the two hub halves re-centre precisely on reconnection, eliminating the need for dial indicator verification after each coupling reconnection in planned maintenance schedules.

Shaft hole dimensions and keyway forms comply with GB3852-1997. Both Y-type and J-type bores are available; tapered bores are also available. The complete GY/GYS/GYH coupling series is listed on our product catalog page.

Technical Specifications

Parameter Value
Model Numbers GY10, GYS10, GYH10
Standard GB/T 5843-2003
Bore Range (d1, d2) 90–125 mm
Outer Diameter (D) 300 mm
Flange Boss Width (b) 72 mm
Ring Width (b1, GYH) 90 mm
Face Gap (S) 10 mm
Nominal Torque (Tn) 10000 N·m
Maximum Speed [n] 3200 rpm
Rotational Inertia 0.72 kg·m²
Mass (approx.) 82.0 kg
Material Cast Iron (HT200) standard; cast steel available
Bore Type Y-type, J-type, or tapered bore

GY, GYS and GYH Subtype Dimension Reference

GY GYS GYH type flanged coupling dimension drawing 90–125mm bore 300mm OD

Three Subtype Comparison

GY Type – Hinge Bolt

The standard GY type uses a hinge bolt hole system. Assembly and disassembly are performed by removing the flange bolts — no axial shaft movement required. This is the simplest GY subtype and is specified when maintenance reconnection frequency is low or when realignment is acceptable.

GYS Type – Alignment Boss

GYS type adds a precision alignment boss (凸楔) at the flange mating face. When reassembled after maintenance, the boss centres the two hub halves concentrically, eliminating realignment measurement. Specified where frequent planned maintenance disconnection is required and realignment time must be minimised.

GYH Type – Ring Design

GYH type uses a ring (sleeve) structural element and assembles by axial movement along the shaft. This method suits installations where the coupling geometry requires axial assembly access. Processing convenience is noted as a feature; disassembly also moves along the axial direction.

Zero Backlash – All Subtypes

All three GY subtypes transmit torque through rigid bolted flange joints and key-keyway shaft connections — providing absolute zero backlash. The rated 10000 N·m and 3200 rpm apply equally to GY, GYS, and GYH configurations.

Manufacturing Quality

Ever Power GY GYS GYH flanged coupling manufacturing quality

Typical Applications

  • Pump motor shaft connections — GYS type for frequent maintenance disconnection without realignment
  • Industrial fan and blower drive connections — rigid flanged coupling for motor-to-shaft zero-backlash connection
  • Chemical mixing and agitator drive connections — flanged coupling with subtype options for installation flexibility
  • Conveyor head drive shaft connections — sustained duty rigid flanged coupling with maintenance disconnection

For volume supply and custom bore configurations, visit our contact page.

Customer Reviews and Case Studies

★★★★★

United States — Large Industrial Drive OEM

GY10, GYS10, and GYH10 type couplings are used on our largest industrial drive connections. At 10,000 N·m and 3,200 rpm, the coupling covers primary conveyor, large pump, and compressor motor connections in the 1–2 MW power class.

— Vice President Engineering, Houston

★★★★★

China — Large Mining Equipment OEM

GY10 and GYS10 type flanged couplings are standard on our ball mill and large conveyor drive product range. The GYS10 alignment boss is particularly valued by our mining industry customers for its maintenance convenience at remote mine sites.

— Engineering Manager, Changsha

★★★★☆

India — Large Pump OEM

Used GY10 type couplings on our 2 MW and above centrifugal pump range. The coupling covers our full large pump torque requirement and the all-three-subtype availability provides specification flexibility for different customer installation requirements.

— Chief Applications Engineer, Mumbai

Frequently Asked Questions

How does the GYS type alignment boss work?

The GYS type flanged coupling incorporates a precision-machined male protrusion (boss) on one flange face and a matching recess on the opposite flange. When the coupling is assembled, the boss fits into the recess and centres the two flanges concentrically. This ensures accurate shaft alignment on reassembly after maintenance without dial indicator measurement — equivalent to the YLD type alignment tenon but in the GY coupling family.

How does the GYH type assembly differ from GY and GYS?

The GYH type (ring type) uses a sleeve or ring that surrounds the flange connection, and assembly and disassembly require movement along the axial direction. This differs from the GY type which uses hinge bolts allowing disconnection without axial movement. GYH may be preferred where the axial assembly method suits the installation geometry or where the ring provides additional structural integrity.

What material are GY/GYS/GYH hubs made from?

The standard GY/GYS/GYH coupling hubs are manufactured from cast iron (HT200) for standard applications. Cast steel versions provide higher structural integrity for higher torque or shock load applications. The mass and rotational inertia values in the specification table are calculated for the GY/J type bore configuration at the minimum shaft bore diameter.

What is the significance of b and b1 dimensions in the GY coupling?

Dimension b is the width of the flange boss or pilot diameter feature on the coupling hub face. Dimension b1 is a related dimension on the GYH type ring. These dimensions define the flange geometry and determine the bolt engagement depth and flange rigidity. They are specified in the dimension table for each model size and should be used when designing guards, housing features, or mating components.

What is the S dimension in the GY coupling specification?

S is the gap dimension between the two hub flange faces when the coupling is assembled. It represents the small clearance maintained between the faces to ensure the torque is transmitted through the flange bolts rather than face contact. The standard S value for GY1-GY7 is 6 mm; for GY8-GY12 it is 8-12 mm.

Source GY10/GYS10/GYH10 Flanged Couplings

Ever Power manufactures GY, GYS, and GYH type flanged couplings from GY1 to GY12 per GB/T 5843-2003, direct from our factory. Specify subtype (GY/GYS/GYH), bore sizes, bore type (Y/J/tapered), and material for a prompt technical and commercial response.

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