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QMY1200P/1300P/1500P Computerized Die-reducing and Creasing Equipment(Entrance Guide Feeding with Stripping Unit)

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• Specs:

 
 

Model	Device	QMY1200P	QMY1300P	QMY1500P
Max. Paper Size	mm	1200X780	1300X960	1500X1100
Min. Paper Size	mm	400X410	400X410	540X400
Max. Die-cutting Measurement	mm	1180X760	1280X940	1480X1080
Max. Speed	sh/h	-5500	-5500	-4500
Max. Wor ept Force	T	three hundred	three hundred	three hundred
Max. Paper Thickness	mm	one-seven	1-seven	1-7
Die-reducing Precision	mm	±0.five	±0.5	±0.5
Overall Power	KW	32.5kw	32.5	36.5
Overall Dimension	mm	8600X4230X2350	9100X4530X2345	9600X4795X2400

 

• Features of the device:

Primary Features:

• The Bobst kind cut composition makes the chopping system motion like a scissor, it will comprehend a total and less difficult lower.
• Main worm equipment makes use of alloy copper content, soon after the experienced operator’s guide scraping therapy and strict normal testing, it can makes certain the driving areas 10 a long time life.
• The primary chains undertake imported British Renold manufacturer, the variations of 10 chains are less than .2mm.
• The hook up in between equipment box and driving shaft adopts sleeve and pin structure making certain a powerful link.
  • Pace:  

 
The machine adopts frequency controller to achieve stepless velocity acceleration which can achieve to 5000 occasions for every hour. For the duration of genuine creation, it can generally run at 3600 to 4200 occasions per hour according to the quality of the board. If the quality of the paper is great, a very good operator even can function the equipment at maximum pace.

• Protection:

 
As it is revealed in the photograph of the equipment, the machine adopts rear element paper feeding approach which keeps the operator absent from the die-reducing element. The mounting and adjustment of the die plate is also completed outside the house of the die-cutting component with sensors and detectors at die-slicing component to ensure that the device can not be started out when the die-slicing plate is at adjustment status.
 
Apart from the sensors at die-reducing element, there are sensor or strategy switches at window component to make the complete equipment at checking standing to make certain its protection.
 

• Operation comfort:

 
There is Gentleman-machine interface mounted in the control panel which will exhibits the protection standing of the machine as nicely as malfunctions to aid the operator. Digicam is also mounted in front of the operator for him/her to keep track of the operation standing at the supply portion.
 
 

• Principal Structures and Key Material Utilized

 

• Four Main Large Areas:

They are: bottom station, moving system, upper platform and machine wall. The bottom station is produced of gray forged iron -HT 200 the relocating system is ductile iron – QT 42-ten and the device wall is high quality A3 steel.

• Main Generate:

 

 
 
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear kinds a transferring set to make sure secure pressure out place which is not less than three hundred tons.
 

The materials for the worm shaft is 40Cr with quenching treatment and gear hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
 

• Die-reducing and Creasing Element:

 
The push is transferred by means of crank rod to pendulum which will bring the transferring platform to transfer up and down to get to die-minimize and creasing goal.
 
The pendulum is manufactured of large quality ductile iron. The pendulum axis is carried out by induction harden with floor hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 variety automated die-slicing and creasing equipment. Compared with computerized die-cutting and creasing equipment which is used for cardboard die-slicing, this type of automated die-chopping and creasing machine is largely utilised for corrugated board which requirements considerably less stress for die-chopping, in this scenario very some producers have produced scaled-down width on the pendulum and smaller diameter on the pendulum shaft. We hold wider pendulum and even bigger diameter on its shaft to make our device previous for a lengthier existence.
 
 
The die-chopping plate makes use of 7 mm seventy five Crl plate which has a lot more hardness and daily life span than the manganese plate.  
 

• Board Conveying:

 

 
It adopts 3-cam intermittent positioning device to guarantee the boarding conveying exact and stable.
The equipment makes use of gripper bar sort with 12A prolonged joints chain which is significantly less in excess weight and significantly less shock to the intermittent device beneath the precondition to make sure the strength of the chain. The brand of the chain is Renold U.K with high precise and top quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge sort- gentle in weight and higher in toughness.

• Electric Component

 
 

 
The electrical areas are designed and assembled in accordance to the European CE common and makes use of world wide identified brand goods.
 

• Installation of Die

 
 
 
 
The die mounting and dismounting adopts aspect withdrawing approaches which time saving and simple for procedure.
There are two ways for the fixation of the die-possibly by bolt or clippers which are subject to customer’s tips.
The chase loc ept is pneumatic which is simple, handy and reliable.
 

• Particular Figures of Our Equipment:

 

• Clever And Special Entrance Lay Layout:

 

In contrast with the card board sheet, the corrugated board has far more power. If the corrugated board abnormally reaches to the front lay, it will injury the front lay and the gripper bar when the front lay reaches to its optimum place.
 
Normally the producers will set up sensors on this component to end the equipment when the paper is fed abnormally to the entrance lay. Nevertheless, when the machine is working at the large speed, the inertia will deliver the machine to operate for a although to make the front lay to its greatest position and then also damage the entrance lay and the gripper bar.
 
Our particular layout is that when the abnormal board feeding happens and being detected, the entrance lay can in no way reaches to its greatest level which tends to make cost-free from entrance lay and gripper bar damages due to the fact of irregular paper feeding.
 
As it is our special style, so there is no picture to be revealed here.
 

• None-cease Collecting unit

   At the shipping and delivery portion, when the board is reduce to be about 1 meter, the machine will press
the die-minimize board pile out of the machine shipping and delivery portion so that it is straightforward for the operator to attract them to the specified spot without the need to have of halting the machine .
 
 
 
                    

 

• Entrance-guide Feeding Element

   The machine adopts patent technological innovation of front-direct feeding structure, which can properly avert and lessen damages to the floor of printed sheet. Equipped with strong blower, even paper is bending deformation, can feed paper easily.
 
 
 
 
 
 
 
 

 
 

• Stripping Component  

    (a) The device is half striping which can strip off 3 – edge squander and center holes of the board.
(b) There are higher chase, middle chase and reduce chase the place the male, elastic block and
female die are positioned to strip off the waste.
 
 
 
                               
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
              
 

• Configurations:

 

Title	Brand name and Origin	Remarks
Bearing	SKF Swiss	Crucial element
	IKO Japan or HangZhou, China	Not crucial component
Chain	Renold U.K	Principal Chain ( Discrepancy of considerably less than .2 mm for per 10 chains of device chain length)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contactor, buttons	TELEMECANIQUE France
Picture Electrical Change	Fotek ZheJiang
Stabilizer	MEANWELL ZheJiang
Variator	Delta ZheJiang
Principal Motor	Siemens	Joint Venture
PLC	Delta, ZheJiang
Man-equipment Interface	Delta
Pneumatic Elements	Dawn, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and supply	CPG ZheJiang

/ The use of first tools manufacturer’s (OEM) portion numbers or trademarks , e.g. CASE® and John Deere® are for reference functions only and for indicating item use and compatibility. Our business and the shown replacement elements contained herein are not sponsored, approved, or made by the OEM. /